Raw Material & Scrap Control
Control aluminium scrap, primary ingot, returns, master alloys and other charge materials by grade, source, lot, weight and stock.
Straatos Aluminium Ingot Manufacturing ERP
Smart ERP for Aluminium Ingot Manufacturing From Scrap & Metal to Certified Ingot.
An integrated ERP solution for aluminium ingot manufacturers to control raw materials, scrap, furnace charging, melting, alloy addition, chemistry, casting, batch identification, quality, dross, metal recovery, inventory, costing and dispatch with complete heat and batch traceability.
Aluminium Ingot Manufacturing
One ERP across your complete ingot production cycle.
Connect raw material planning, scrap, furnace charging, melting, alloy addition, chemistry, casting, recovery, quality, stock and dispatch while maintaining complete heat and batch traceability.
Melting & Alloy Control
Plan furnace charging, monitor melting, alloy addition, chemistry correction and heat preparation with complete furnace-wise visibility.
Casting, Quality & Recovery
Track ingot casting, batch identification, chemistry, quality, dross generation, recovery and finished stock in one system.
Complete Ingot Intelligence
From raw metal to finished ingot — every movement connected.
Maintain one digital source of truth for every material lot, furnace charge, heat, alloy addition, chemistry result, ingot batch, recovery and dispatch.
Raw Material
Charge Planning
Melting
Alloy & Chemistry
Process Control
Ingot Casting
Quality & Release
Stock & Dispatch
Complete Workflow Management
From material inward to ingot dispatch — all in one system.
A connected workflow keeps purchase, stores, production, furnace, metallurgy, quality, recovery and dispatch teams aligned throughout the complete ingot manufacturing process.
Raw Material Inward
Receive primary ingot, scrap, returns, master alloys and other materials with supplier, grade, lot, weight and source details.
Charge Planning
Plan furnace charge using available scrap, primary metal, returns and master alloys according to target grade and chemistry.
Furnace Charging & Melting
Record actual charge material, furnace, heat number, charging time, melting progress and production parameters.
Alloy & Chemistry Control
Record spectrometer results, target chemistry, master alloy additions, corrections and final chemistry approval.
Treatment & Metal Preparation
Record refining, degassing, fluxing, temperature and other process parameters before casting.
Ingot Casting
Record mould, casting batch, ingot quantity, piece weight, total production, grade and batch identity.
Recovery & Dross
Capture dross generation, recovered metal, process loss, yield and material reconciliation heat-wise.
Quality, Stock & Dispatch
Release approved ingot batches into stock and dispatch with grade, heat, batch, quantity and customer traceability.
Seamless Integration Ecosystem
Furnace Data
Spectrometer
Weighing Scale
Barcode / QR
PLC / IoT
API Integration
Powerful Modules
Built specifically for aluminium ingot manufacturing.
Bring raw materials, melting, metallurgy, casting, recovery, quality, inventory, costing and dispatch together on one integrated ERP platform.
Raw Material & Scrap Management
Track primary metal, scrap, returns, master alloys and consumables with grade, lot, supplier, stock and consumption control.
Furnace Charge Planning
Calculate planned charge based on target alloy, available stock, scrap composition, returns and production quantity.
Melting & Furnace Management
Control furnace-wise heat creation, charging, melting, process parameters, production time and actual material usage.
Alloy & Chemistry Management
Maintain target chemistry, spectrometer readings, master alloy additions, chemical corrections and final composition.
Ingot Production Management
Track casting batch, mould, grade, number of ingots, piece weight, total production and production completion.
Dross & Metal Recovery
Record dross generation, recovery, recovered aluminium, process losses, material balance and recovery percentage.
Quality & Batch Traceability
Maintain heat-wise chemistry, quality results, inspection, approval status and complete material-to-ingot traceability.
Costing, MIS & Analytics
Analyse raw material cost, alloy cost, production cost, yield, recovery, stock, profitability and operational performance.
Business Benefits
Better metal control. Better recovery. Better profitability.
Build a controlled, traceable and data-driven ingot manufacturing operation from raw material receipt through melting, casting and dispatch.
Complete Traceability
Trace every material lot through furnace charge, heat, casting batch, finished ingot and dispatch.
Better Metal Recovery
Monitor dross, process loss, recovered metal and yield across every heat.
Better Alloy Control
Maintain target chemistry and control master alloy additions with recorded test results.
Real-Time Visibility
See furnace, heat, production, quality, stock and dispatch status.
Better Cost Control
Understand material, alloy, recovery and production cost batch by batch.
Connected Metal Intelligence
Know exactly where your metal went.
Aluminium ingot manufacturing is driven by material balance, chemistry, heat control, recovery and yield. Straatos connects every input, furnace charge, alloy addition, quality result, ingot batch, dross movement and stock transaction so management always has a clear picture of material movement and production performance.
Material-to-Ingot Traceability
Track the complete journey from supplier lot and scrap batch to furnace heat, finished ingot and dispatch.
Furnace & Heat Visibility
Know what material was charged, melted and adjusted in every furnace heat.
Chemistry & Alloy History
Maintain initial chemistry, alloy additions, corrections and final approved composition.
Yield & Recovery Control
Compare input metal, finished production, dross, recovered metal and process losses heat-wise.
Management Intelligence
Analyse production, alloy consumption, recovery, stock, cost and performance using structured MIS.
Straatos Intelligence
Ready to bring complete control to your aluminium ingot manufacturing?
Connect raw materials, scrap, furnace charging, melting, alloying, chemistry, casting, dross, recovery, quality, costing, stock and dispatch on one integrated ERP platform.