Machine Integration
Connect production machines and equipment to capture status, counters, parameters and process events.
Bridge machines, sensors, PLCs, industrial devices and business systems into one connected manufacturing environment. Capture real-time data, automate repetitive actions and give teams live visibility from the shop floor to management.
Straatos Automation & IoT solutions help connect production equipment, controllers and industrial systems so operational data can be captured, monitored and used across manufacturing workflows.
Connect production machines and equipment to capture status, counters, parameters and process events.
Integrate PLCs and controllers through industrial communication protocols for reliable shop-floor data exchange.
Bring sensors, instruments and edge devices into a connected data layer for live monitoring and analysis.
Link real production data with ERP processes, production entries, quality, traceability and management reporting.
A practical architecture for moving data safely from industrial equipment to applications and management dashboards.
Temperature, pressure, weight, energy and process signals.
Machine logic and production data.
Local collection, buffering and protocol handling.
Secure messaging and normalized data.
Live KPIs, trends and exceptions.
Use shop-floor data in business workflows.
Build the integration layer required for real-time manufacturing visibility without forcing every machine or system into the same technology stack.
Connect industrial devices using suitable interfaces such as Modbus TCP/RTU, serial communication, Ethernet, OPC-compatible systems and vendor APIs.
Collect process values, machine states, counters, alarms and production data continuously or at configured intervals.
Process and buffer data locally near machines for faster response and continued operation when central connectivity is unavailable.
Show machine status, parameters, KPIs, trends and production conditions on operator and management dashboards.
Generate alerts when process values cross limits, communication is lost, machines stop or operating conditions require attention.
Trigger actions, records, notifications or downstream workflows using events coming directly from machines and systems.
Store operational history for trend analysis, troubleshooting, traceability and process performance review.
Use local buffering and resend mechanisms so temporary network interruptions do not result in lost production data.
Exchange data with existing manufacturing applications so shop-floor information becomes part of connected business operations.
Factories often operate with a mix of modern PLCs, older instruments, serial devices, independent controllers and software systems. A flexible integration layer allows these assets to participate in the same connected manufacturing environment.
Read machine parameters, states, counters and production events from industrial controllers.
Connect recorders, meters, weighing systems, temperature controllers and other shop-floor devices.
Support the communication methods required by the equipment already installed in the plant.
Move operational data between edge systems, dashboards and business applications using controlled messaging and APIs.
See what machines and production lines are doing without waiting for manual entries or end-of-shift reports.
Capture suitable machine and process values automatically to reduce repetitive operator input.
Use alarms, thresholds and communication health monitoring to identify abnormalities earlier.
Associate production records with actual process parameters, machine conditions and timestamps.
Use historical trends and production data to investigate losses, variation and recurring problems.
Bring machine-side information into ERP and management reporting for a more complete operational picture.
The same connectivity foundation can be adapted for different machines, processes and production environments.
Tell us which machines, PLCs, devices and applications you need to connect. We can map the data flow, communication method, dashboards and ERP integration around your actual factory environment.